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Professional explanation of modern coating technology

Announcer: XMD    Time: 11/25/2020 10:36:59 AM

The coating process refers to the process of finishing various functional surfaces of various profiles (MDF or HMF molding lines, PVC, ABS extruded profiles, aluminum alloy profiles or wood plastic composite profiles) with flexible and beautiful surface.
PVC film
The coating process is one of the core technologies in the three major development directions of the world's decoration technology (water-based paint, powder spraying and film decoration are the three major development directions of the decoration process). The coating process includes plane pressing and profile coating of membrane decoration materials.
Coating process equipment
Plane pressing and pasting refers to the process of laminating the rolled or single film decorative surface material onto the plane plate by roller press or flat press after coating adhesive. The film decoration process belongs to the environmental protection type decoration process. There is no harmful gas release and dust pollution in the operation process. The adhesive used is water-based non volatile adhesive and reactive adhesive, and there is no solvent volatilization harmful substance release.
Coating technology is the perfect combination of modern industrial equipment and artificial technology. Only by realizing human-computer interaction can the profile coating be completed. Profiles with different shapes and specifications and beautiful films need to be pressed and pasted by the rollers on the coating machine, and the installation and adjustment of the rollers need the technicians' superb skills and long-term experience accumulation to achieve.
Coating technology is a systematic industrial processing technology, which is based on excellent profile planing and milling equipment, coating production line and scientific process control system.

Characteristics of profile coated products
1、 Ecological environmental protection
The E0 grade wood-based panel of coated products also has a trace of free formaldehyde, which will be released with the change of environmental humidity and temperature. However, after the coating treatment, the film-like decorative material without pores is fully covered on the profile surface, and the adhesive layer fills the gap between the profile and the film, so free formaldehyde can not be released. In addition, there are two kinds of films used in the coating process, one is wood veneer, but the surface needs to be coated again handle. One is polymer polymer material, which is a non porous membrane formed by high temperature and high pressure polymerization of micro molecular monomer by high temperature and high pressure polymerization, and then filled with natural low molecular material, and the surface is treated by nanotechnology to ensure homogeneity and no pore and prevent free formaldehyde release from profile. The environmental protection performance of coating process products has multiple guarantees, eliminating the release of harmful substances from the source.
2、 The design and color are the same and the style elements are unified.
The decorative film for wrapping is a high-tech industrial product with uniform texture and no difference in design and color, which ensures that there is no color difference in modeling products. Profiles are made from the same die or the first mock exam, ensuring that the style elements such as specifications and shapes are unified. The product is uniform and seamless.
Covered door panels with different design effects
3、The surface aging resistance is good.
No cracking, good dimensional stability.
The surface of high quality decorative film is treated by photoelectric technology, anti-aging coating, solidified and processed, and the lamellar orthogonal structure with uniform texture ensures normal temperature and humidity changes of human settlements without cracks, loss of color and deformation.
4、 The color of wood grain has good simulation.
It is a substitute for natural wood.
Nano technology is used to print, indent and dye high-quality decorative film. The color is full and the texture is clear. Although the simulated wood grain is made by human, it is just like nature. The simulated wood grain film coated on the profile with anti deformation and balance treatment has the texture and texture of natural solid wood, but it abandons the defects of natural wood, such as easy deformation, cracking and large color difference. It can be said that it comes from nature and is better than nature.
PVC film with wood grain effect
Characteristics of covered frame line door panel
1、 Different shapes, strong sense of design
The door frame modeling line style element expression is perfect, the line is smooth, the antique and retro style elements are full of charm, and the modern style and fashion elements express accurately and have a strong sense of science and technology.
Furniture materials
2、 Structural science
Frame line modeling and core plate are slotted inlaid structure, which not only meets the strong three-dimensional structure sense of modeling style, but also conforms to the stress release and balance principle of mechanics, and solves the stubborn disease of deformation and cracking of molding door panel.
After balanced treatment, the full coated molding lines have good dimensional stability and will not be deformed due to the change of ambient temperature and humidity; the symmetrical double veneer treatment process of core plate ensures the stress balance of the plate surface and eliminates the deformation caused by uneven stress; the slotted structure of the frame and core plate leaves enough buffer space for the expansion and contraction of large core plate caused by humidity and temperature changes The cracks and cracks caused by expansion and contraction are avoided.
3、 Uniform surface pattern and color without color difference
No cracks and other defects
Advanced membrane decoration technology is adopted for the door frame and core plate. The rolled high molecular polymer decorative film is a high-tech industrial product with uniform texture and no difference in design and color, which ensures that there is no color difference between the frame and the core plate. Polymer decorative film is a kind of non porous membrane, which is formed by polymerization of micro monomers under high temperature and high pressure through biomimetic polymerization, filled with natural low molecular materials and treated with nanotechnology on the surface. The structure is compact, crack free and uniform in design and color.
4、 Door panel, decorative line and decorative column
Strong integrity, unified style.
Door panels, decorative lines and decorative columns made of the same base materials and surface materials by the same process are all in one continuous line, no matter in terms of style elements or external color and texture.
Instructions for use of coated products (precautions)
1. The products shall be stacked horizontally on dry and flat pallets, and shall not be stacked on the wet ground or leaning against the wall.
2. The products should be placed in a dry and ventilated environment. It is strictly forbidden to stack the products in the open air or exposed to strong light or water. It is not suitable to be placed in a hot and humid environment, and should not be placed in a temperature higher than 50 ℃ for a long time.
3. The product is strictly prohibited to contact with toxic and corrosive substances and oil.
4. The product should be placed on the processing site for health treatment 24 hours before processing.
5. The suitable processing temperature is 22 + 5 ℃.
6. It is recommended to use water-based neutral adhesive with solid content no less than 46% for product gluing and assembling.
7. Pre coated paper and polymer coated products are strictly prohibited from surface finishing.
8. The surface of the product is strictly prohibited to be scratched with hard objects or polished with sandpaper.
9. For product cleaning, wipe the dirt with wet cotton wood or towel, and wipe water with dry towel or cotton cloth



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